Increase Efficiency and Consistency 100% with Moisture Control
Process Control From Lab to Line
Increase Efficiency: The MoistTech series of online moisture sensors for measurement and control are designed for full real time process control, developed for instant non-contact measurement for all types of moisture sensor applications. MoistTech sensors are engineered to allow users to optimize their process and dramatically improve product quality. Unsurpassed in performance, stability, reliability, maintainability and cost of ownership, the MoistTech series of moisture analysis sensors are the answer to controlling moisture in your product.
Diamond Standard Results
Moisture measurement is critical in all aspects of the materials process; thus, manufacturing companies are constantly adjusting moisture to maintain the quality of their product. Advances in real-time sensing, data collection, and data analysis & interpretation helps to determine the characteristics of the materials prior to processing, providing process efficiency and optimization. Regular measurements of moisture remain a necessity for control of drying, thereby reducing treatment costs. Additionally, small variations and excess moisture in mixes can result in clumping affecting quality and consistencies in mineral and other similar materials; too dry of a product can result in excess dust. Measuring moisture in applications prior to crushing can control particle size and provide dust suppression. During the drying stage, in-process measurements ensure optimization and elimination of over drying, which can lead to product that is out of specification, degradation, and an excess of dust.
Non-contact online sensors with hundreds of measurements per second provides instant, accurate data in real time to ensure accuracy and repeatability.
Low cost
Highest Accuracy
Newest Technology & Most Advanced Software
MoistTech software is included with all sensors with unlimited licensing
Very Low to Zero Maintenance
Immediate Adjustments
Allows immediate production line adjustments to improve product quality and consistency
Product Quality Monitoring
Allows 100% monitoring of your production process to reduce product that is “out of specification:
Fuel Consumption Savings
Reduce your energy usage as the drying process can be controlled resulting in a reduction in energy usage
Water Savings
Reduce your water usage by continuously monitoring moisture content
Measuring and controlling moisture can reduce transportation costs due to shipping excess water. Additionally, moisture control stops products from freezing during shipping and transportation.
Testing moisture content throughout the process also provides mineral manufacturers cost savings in energy & fuel costs, as well as having less product waste. With continuous NIR online moisture testing, manufacturers can monitor moisture levels which they in-turn, can precisely control their dryers to optimize the production process with minimum energy requirements.
MoistTech’s NIR moisture sensors are easy to set-up and use which will provide instant and precise measurements due to no constituent losses in handling. We recommend installing sensor(s) in several locations though out the process. A sensor should be installed over the conveyor before the final crusher to enable elimination of impurities, as well as at the exit of the final crusher or dryer, to prevent over drying and dust. The sensor should be installed several inches above the conveyor belt or screw conveyor so that it can continuously monitor the process and can control the moisture content either manually or automatically in the finished product.